Directly cooled electric motor made from polymer materials

phys.org | 2/1/2019 | Staff
gabriella250 (Posted by) Level 3
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Making electric cars lighter also involves reducing the weight of the motor. One way to do that is by constructing it from fiber-reinforced polymer materials. Researchers at the Fraunhofer Institute for Chemical Technology ICT are working together with the Karlsruhe Institute of Technology KIT to develop a new cooling concept that will enable polymers to be used as motor housing materials. And that's not the only advantage of the new cooling concept: it also significantly increases the power density and efficiency of the motor compared to the state of the art.

The two key components of an electric drive train are the electric motor and the battery. And there are three issues that play a particularly important role when it comes to using an electric motor for eco-friendly mobility: high power density, a compact configuration that fits snugly within the electric vehicle, and high levels of efficiency. As part of the DEmiL project – a German abbreviation that stands for directly-cooled electric motor with integrated lightweight housing – researchers at Fraunhofer ICT in Pfinztal are now working with the Institute of Vehicle System Technology (FAST) and the Institute of Electrical Engineering (ETI) at Karlsruhe Institute of Technology KIT to develop a novel approach that incorporates direct cooling of the stator and rotor. "An electric motor consists of a rotating rotor and a static stator. The stator contains the copper windings that the electricity flows through – and this is where the majority of electrical losses occur. The novel aspects of our new concept lie in the stator," says Robert Maertens, a researcher at Fraunhofer ICT.

Electric - Motors - Efficiency - Percent - Proportion

Electric motors have a high efficiency of over 90 percent, which means that a high proportion of the electrical energy is converted into mechanical energy. The remaining 10 percent or so of the electrical energy is lost...
(Excerpt) Read more at: phys.org
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